Oh boy, here we go. CryBaby
I think the flaking/pitting issue is a combination of things.
As with the Supra shells, it starts with the material, then the prep work, then the pretreatments and then the actual plating.
As everyone knows, early Supra shells were brass and you very rarely (if ever) see these shells flake/pit. Then Ludwig switched to aluminum shells. I'm sure they had to change the process/specs to get the plating to work. Since this process involves human interaction there would be plenty of room for issues to occur.
Check out the Chrome Plating wiki: http://en.wikipedia.org/wiki/Chrome_plating
[INDENT]A component to be chrome plated will generally go through these different stages:
[LIST]
[*]degreasing to remove heavy soiling;
[*] manual cleaning to remove all residual traces of dirt and surface impurities;
[*] various pretreatments depending on the substrate;
[*] placement into the chrome plating vat, where it is allowed to warm to solution temperature; and
[*] application of plating current, under which the component is left for the required time to attain thickness.
[/LIST][/INDENT]
So based on this information, it might be possible to link flaking/pitting problems to a date or time period.
For example, maybe the plating company used a different degreaser, maybe there were different plating companies located in different climates (arid vs. humid), maybe the equipment was out of spec and the electric current was not optimal during the plating process, maybe it was the aluminum material quality, maybe the shell was not brought up to the correct temperature, maybe aluminum is not made to be chrome plated, maybe it just had to do with the day of the week or a combination of all these things.
After the iconic sound of the Supra, the first thing you usually think about is flaking/pitting, so this is a common issue. But why is it common? When you think of a car and its condition based on location, it's because of the climate. Salt is used to melt snow, which causes rust and chrome pitting issues on cars. Classic cars from these areas were known to be swiss cheese. That's why you want to find a classic car from Arizona. I bet Supra owners didn't drive around with their drums tied to the car roof during winter or store them in a pool of water. After the plating process, chrome is actually supposed to be durable.
Check out this information from the wiki:
[INDENT]Maintaining a bath surface tension less than 35 dynes/cm requires frequent cycle of treating the bath by a wetting agent and confirming the effect on surface tension. Traditionally surface tension is measured by a stalagmometer. This method is, however, tedious and suffers from inaccuracy (errors up 22 dynes/cm has been reported), and is dependent on user's experience and capabilities.[/INDENT]
This part of the process is very telling and might be a big part of the Supra flaking/pitting problem.
Collecting dates and the condition of shells would be a lot of work and in the end the data might not even produce a date range(s) where flaking/pitting is a problem. But maybe it might.
This is a really cool "forensic" discussion of why the beloved Supra seem to be prone to flaking/pitting.
Let's keep it going, but keep it civil. :)
-Tim